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Assemble prostheses
faster and better

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A smart
assembly stand
with motors
and a screen

Developed with prosthetists.
Saves prosthetists time and effort.
Improves the accuracy and repeatability of bench alignment.

Get a quote for your setup
Stand features · 01 / 04

Faster

6 motors quickly move any of the three levels to the required height. No additional manual steps.

  • Each level automatically holds its selected height the instant it stops.
  • Move and hold with a single touch of a joystick or pedal. One level or all three together.
  • Positioning accuracy of 1 mm.
BION touchscreen: knee-to-floor height, laser controls and level selection for the pedals
Stand features · 02 / 04

More comfortable

The screen instantly displays the knee-to-floor height. No mental calculation needed.

  • Move one level or all three together. Use the joysticks or pedals.
  • Control the lasers separately to keep the light out of your eyes.
  • Work standing or sitting. Set the entire assembly at the height that suits you. In seconds.
  • Easily rotate the stand on its castors or move around it to work on the assembly from different sides.
A prosthetist assembles a prosthesis on the BION stand using the socket holder, knee clamp and foot straps
Stand features · 03 / 04

More versatile

Use it for transfemoral or transtibial leg prostheses.

  • Quick-release socket holders in different sizes.
  • Foot straps and a removable knee clamp make transtibial prosthesis assembly easier.
  • Interchangeable centring inserts ensure compatibility with knee modules from leading manufacturers.
  • All the familiar adjustments and angles. Socket flexion for contracture, offset, translation and tilt; heel height, foot offset and rotation; left- and right-side assembly.
BION stand frame profile
Stand features · 04 / 04

More reliable

X3 greater strength and torsional rigidity.

  • A 150 mm frame profile with metal reinforcement.
  • Carbon-fibre-filled composite plastic and hardened screws.
  • Industrial-grade motors and touchscreen.
  • In-house circuit boards and software.
03 / Workshop efficiency

BION 00X
boosts workshop
efficiency.

Simply more comfortable to use
on your own or as a group.

  1. Less time

    More prostheses pass through the stand each working day, thanks to significantly less time spent on alignment setup or adjusting the workstation between tasks and prosthetists.

  2. Used more often

    It is simply more convenient. Those who already used a stand now work faster. Those who did not use one are considering it — and some are starting.

  3. Fewer readjustments

    More frequent use of the stand in itself increases the share of correctly aligned prostheses and reduces the number of return visits for alignment adjustments.

Use cases

Use cases

Transfemoral prosthesis assembly

The knee clamp applies force evenly and holds the knee module precisely in the centre. Left and right positions are provided.

The socket holder allows adjustment of offset, tilt, flexion for contracture and lateral translation.

It accommodates sockets from 80 to 400 mm in diameter.

04 / Use cases

Use cases

01 / Use case

Transfemoral prosthesis assembly

A prosthetist works with the knee module clamp while assembling a transfemoral prosthesis

The knee clamp applies force evenly and holds the knee module precisely in the centre. Left and right positions are provided.

The socket holder allows adjustment of offset, tilt, flexion for contracture and lateral translation.

It accommodates sockets from 80 to 400 mm in diameter.

02 / Use case

Transtibial prosthesis assembly

A transtibial prosthesis on the stand: socket, platform and foot secured with straps

Remove the knee clamp. Use the pedals or joysticks to move the lower platform right up to the middle one.

Place the foot on the platform and secure it with flexible plastic straps.

The foot support allows adjustment of offset, rotation and heel height.

03 / Use case

Module compatibility

Interchangeable centring inserts hold the knee module in the clamp
Module positioning
A labelled set of interchangeable centring inserts stored on the stand frame
Interchangeable centring inserts

Use interchangeable centring inserts to position knee modules from well-known manufacturers.

Everything is labelled and in plain sight. Easy to find and keep organised.

The wider foot support accommodates a broad range of modules and even lets you check the assembly with a shoe on.

04 / Use case

Work standing or sitting.

A prosthetist assembles a transfemoral prosthesis while standing
Standing
A seated prosthetist works with a knee module and foot on the stand
Sitting

Adjust the workspace height to suit you. Take care of your back.

Work at eye level or waist level. Standing or sitting. Position the whole assembly at whatever height feels right for you.

When seated, you can rotate the stand on its castors to reach the part of the prosthesis you need.

05 / Software & warranty

Remote support
and updates
after purchase.

Wi-Fi

The BION 00X assembly stand connects to Wi-Fi, giving you immediate access to the latest updates and new features.

12months
warranty

If something goes wrong, we will diagnose the issue and arrange a repair or replacement of the affected component.

06 / Delivery

Compact in transit.
Tall in your workshop.

Removable extending supports let the stand pass through low openings and raise it after installation, keeping the lasers clear of people's heads.

Removable BION stand supports in the raised position
01Supports raised
Removable BION stand supports in the lowered position
02Supports lowered

From packing
to initial setup

Discuss delivery

  1. We will arrange delivery with your chosen carrier.

  2. Together we will choose delivery fully assembled or compactly disassembled.

  3. We will protect the stand against damage and moisture in transit.

  4. We can set the extending supports to your preferred height before delivery.

  5. We will help with initial setup, in person or remotely.

08 / In detail

In detail
and FAQ

BION 00X construction, automation, controls, measurements, adjustments and equipment — in nine concise sections with photos and videos.
07 / FAQ

In detail and FAQ

Open a topic to explore BION 00X specifications, adjustments, included equipment, photos and videos.

01 Strong, reliable and precise6 features
  • The lasers stay aligned during use.
  • A high-rigidity anodised aluminium frame.
  • Steel reinforcement of the foot support withstands high loads when working with a transtibial prosthesis or alignment adapter.
  • Industrial linear guides and carriages provide high positioning accuracy.
  • The industrial-grade display, touch panel, motors and circuit boards are designed for regular use in a production environment.
  • Carbon fibre improves the durability, strength and rigidity of the plastic components.
02 Modular and adaptable5 features
  • The adjustable supports raise the entire workspace, keeping the lasers clear of your head.
  • The removable arm provides clearance for reinforced plaster casts.
  • Work standing or sitting by moving all three levels with a single pedal press.
  • In its transport position, the stand fits through a standard doorway and into a standard lift.
  • Industrial castors make the stand easy to move; extending supports keep it securely level.
03 Automation that helps you work faster4 features
  • One-touch positioning replaces several manual operations.
  • The levels automatically hold their selected height without repeated manual locking.
  • Positioning accuracy of up to 1 mm makes fine adjustments easier.
  • Progressive speed makes longer movements faster.
04 Frees your hands5 features
  • Three motorised levels, with two joysticks on each.
  • Move the levels with a finger, palm or elbow while your hands hold the prosthesis.
  • Pedals let you change position without letting go of the prosthesis.
  • Select a single level or a group of levels for pedal control.
  • The quick-release socket holder lets you switch holder cup sizes in seconds.
05 Less to keep in mind5 features
  • Knee-to-floor height is calculated automatically and displayed on the screen.
  • The left and right lasers are controlled separately on the touchscreen.
  • The system stops movement if the levels collide.
  • Wi-Fi enables updates, data logging and usage analytics.
  • Automatic calibration helps restore accuracy if settings have drifted.
06 Functional7 features
  • Assemble prostheses and orthoses up to 1300 mm long for transfemoral and transtibial applications.
  • The socket holder allows adjustment of offset, tilt, flexion for contracture and lateral translation.
  • The clamp applies force evenly and holds the knee module precisely in the centre.
  • Easy positioning for left- and right-side assembly.
  • Work with narrow or wide shank assemblies.
  • Adjust offset, rotation and heel height at the foot level.
  • Straps around the foot shell securely hold the foot during transtibial assembly.
07 Measuring tools6 features
  • Lasers provide a clear zero reference.
  • Laser calibration marks are built into the stand.
  • The knee-to-floor reading is visible from any distance.
  • Scales and reference marks help you control manual adjustments in millimetres and degrees.
  • Socket holder: height, offset ±70 mm, translation ±20 mm, frontal and sagittal rotation ±20°, flexion for contracture from −10° to +20°.
  • Foot: heel offset 60–160 mm, elevation 0–40 mm, rotation ±20°.
08 Easy to use7 features
  • Plug the stand into a power socket and it is ready to work.
  • A clearly marked power-off button.
  • Fewer preparatory steps before assembly.
  • A QR code provides quick access to support, instructions and feedback.
  • Interchangeable socket holders are stored directly on the stand.
  • Interchangeable centring inserts fit universal modules and popular brands, including Ottobock.
  • Familiar controls mean you do not have to learn everything from scratch.
09 Included equipment12 items
  • Assembled dimensions: 800 × 850 × 1950–2200 mm; weight: 60 kg.
  • A 1500 mm-high workspace with motorised levels.
  • Two pedals for level control.
  • A 5-inch touchscreen.
  • Four castors with extending supports.
  • Socket holder arm.
  • Three socket holder cups for transtibial sockets from 80 to 400 mm in diameter
  • A knee clamp for left- and right-side assembly.
  • Nine interchangeable pairs of centring inserts and a universal set.
  • A foot holder with straps to secure the foot shell.
  • Three line lasers on a reinforced frame.
  • A 12-month warranty.
08 / Get a quote

Get a quote
for your workshop

Leave your contact details. We will get in touch to discuss your requirements.

+7 (499) 325-66-13 bion@warp-dm.com 102 Prospekt Mira, Building 27, Moscow

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